Skip to main content

Simulation of the WAAM manufacturing process

Motivation:

  • General tool for the simulation of WAAM processes is not available

Objective:

  • Development of a manufacturing simulation environment based on the finite element method

Solution approach:

  • Theory: Basic continuum mechanical equations (open systems/contact); material model development/identification

  • Experiment: Thermomechanical pressure tests; temperature and deformation development; determination of thermal parameters

  • Numerics: Element activation strategy; heat supply model; complex boundary conditions; coupling to radiation simulation (time-adaptive)