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TU-Clausthal Centre for Material Technology

Handling systems and special devices

KUKA KR210-2

  • Robot system for handling heavy loads, especially in combination with ARO spot-welding gun in X version incl. automatic milling unit for mapping production-like manufacturing conditions in body construction
  • Max. Reach: 2,700 mm
  • Nominal load capacity: 210 kg
  • Number of axes: 6
  • Position repeatability: +/- 0.06 mm

KUKA KR30 HA (High Accuracy) 1

  • Robot system for high-precision requirements with rotary-swivel tilting table for additive manufacturing and laser applications
  • Nominal payload: 30 kg
  • Maximum reach: 2033 mm
  • Number of axes: 6
  • Position repeatability (ISO 9283): ± 0.05 mm
  • KRC4 control system

KUKA KR30 HA (High Accuracy) 2

  • Robot system for high-precision requirements for additive manufacturing and laser applications
  • Nominal payload: 30 kg
  • Maximum reach: 2041 mm
  • Position repeatability (ISO 9283): <±0.05 mm
  • Number of axes: 6
  • KRC1 control unit

GULLIVER 3D printing system

  • Device for additive manufacturing of large-volume bodies using Wire Arc Additive Manufacturing (WAAM)
  • Installation space: max. ø1600 mm x 1600 mm
  • Maximum component weight: 4 t
  • Stiff base frame
  • Delta robot as a machine for the "print heads" and other additional equipment
  • Sensors: geometry sensor, thermal camera
  • Control system
  • Height-adjustable build-up table
  • Quick-change and temperature-controlled build plates
  • 1 or more gas metal arc welding systems (GMAW) for the WAAM process
  • 1 or more drilling/milling heads

High-pressure tanks for MIG/MAG welding applications

  • High-pressure container for hyperbaric MIG/MAG welding
  • Influencing the penetration depth and arc behavior through the hyperbaric environment
  • Use of current contact tubes specially adapted to the increased pressure
  • Dimensions: ø406 mm x 800 mm
  • max. ambient pressure: 50 bar
  • Integrated linear table for feed realization
  • hermetic feed-throughs for electrical connections, table feed and measuring application
  • Lumi double sight glass DN100-50PN for process observation
  • shielding gases: Ar, Ar/CO2, Ar/He